Manufacturing

From material to finished structure.

From technical order processing through manufacturing and inspection to a structure prepared for delivery, the key stages are coordinated within our own production organisation.

Fabrication of a welded steel structure

Integrated manufacturing

From incoming material to a structure ready for delivery.

From technical order processing and production planning through plate and bar preparation, cutting, forming, machining, welding and surface treatment to quality control and preparation for shipment, the key manufacturing stages can be coordinated within our own production organisation.

The technologies build on one another, allowing complex production tasks to be managed with fewer external handover points and a clearer, more flexible workflow.

  1. 01Engineering and production planning
  2. 02Material preparation
  3. 03Cutting and forming
  4. 04Machining
  5. 05Welding and assembly
  6. 06Surface treatment
  7. 07Quality control
  8. 08Preparation for shipment

Technologies

Core manufacturing capabilities

Open a card to see the machines, capacities and available machine images related to that technology.

Thermal cutting of steel plate

Thermal cutting

Plate preparation to size and contour by CNC flame, plasma and fiber laser cutting.

Thermal cutting

Thermal cutting

Plate preparation to size and contour by CNC flame, plasma and fiber laser cutting.

The available cutting technologies allow components to be prepared in line with subsequent forming, machining and welding operations.

  • Flame, plasma and fiber laser cutting
  • Large-format plate processing
  • Part preparation aligned with downstream operations

Thermal cutting machines

Flame, plasma and laser cutting capacity, including large-format plate processing.

Flame cutting

Machine make / type
Messer Skatosec KSP 400 P
Plate thickness (mm)
300
Table size (mm)
3000×6000

Flame cutting

Machine make / type
Microstep PLS19501.50GrGrGG
Plate thickness (mm)
300
Table size (mm)
5000×20000

Plasma cutting

Machine make / type
Microstep PLS19501.50Pr
Plate thickness (mm)
15
Table size (mm)
5000×20000

Laser cutting

Machine make / type
Baykal BLS-NL 2560
Plate thickness (mm)
20
Table size (mm)
2500×6000

Plasma cutting

Machine make / type
Rehm Barracuda RTC 150
Plate thickness (mm)
50
Table size (mm)
Manual
Temporary illustration – replace with an approved Minetechnik photograph before publication.
Steel plate bending on an industrial press brake

Plate forming

Rolling, levelling and CNC press-brake forming for components ranging from smaller parts to large structural elements.

Plate forming

Plate forming

Rolling, levelling and CNC press-brake forming for components ranging from smaller parts to large structural elements.

Forming is integrated into the manufacturing workflow so that cut components can move to subsequent operations with the required geometry and preparation.

  • CNC press-brake forming in the 300–1000 t range
  • Rolling and levelling
  • Tube and plate forming

Plate forming machines

Press-brake bending, tube bending and plate rolling across multiple capacity ranges.

Strojarne Piesok press brake

Type
LODD-50
Max. load
50 t
Max. bending length
2 m

Press brake

Type
Colly 3212
Max. load
300 t
Max. bending length
6 m

Baykal CNC press brake

Type
AHPS 3116×300
Max. load
300 t
Max. bending length
3 m

Weinbrenner CNC press brake

Type
61600-6 CNC
Max. load
600 t
Max. bending length
6 m

Press brake

Type
BPH-1000
Max. load
1000 t
Max. bending length
4 m

JUTEC tube bender

Type
Dornbeigemaschine 5030
Max. load
max. diameter 50 mm
Max. bending length

WMW plate roll

Type
UBBDA
Max. load
12×3150
Max. bending length
CNC machining operation

CNC machining

Conventional and CNC machining, including the machining of large welded structures on horizontal boring and milling machines.

CNC machining

CNC machining

Conventional and CNC machining, including the machining of large welded structures on horizontal boring and milling machines.

Turning, milling, drilling and grinding capacity enables functional and interface surfaces to be produced within the same manufacturing workflow.

  • Turning, milling, drilling and grinding
  • CNC machining centres
  • Large-envelope horizontal boring and milling machines

Lathes and grinding machines

Conventional turning and grinding capacity for a broad range of workpiece dimensions.

TOS SUI 50

Swing Ø (mm)
500
Distance between centres (mm)
1150

TOS SV18RA

Swing Ø (mm)
400
Distance between centres (mm)
1400

Potisje PA 20

Swing Ø (mm)
650
Distance between centres (mm)
2200

MVE-280

Swing Ø (mm)
750
Distance between centres (mm)
2800

ZMM

Swing Ø (mm)
500
Distance between centres (mm)
3000

SZIM EEN

Swing Ø (mm)
500
Distance between centres (mm)
3000

1M63

Swing Ø (mm)
630
Distance between centres (mm)
3000

Skoda S1250M4

Swing Ø (mm)
1600
Distance between centres (mm)
5000

TOS cylindrical grinder

Swing Ø (mm)
300
Distance between centres (mm)
1600

BFV300/1500 surface grinder

Swing Ø (mm)
1500×300×500
Distance between centres (mm)
Temporary illustration – replace with an approved Minetechnik photograph before publication.

Milling machines, coordinate boring machines and machining centres

Equipment for milling, slotting and coordinate-boring operations.

VF 231/A milling machine

Working envelope (mm)
300×700×300

X6325 milling machine

Working envelope (mm)
320×650×350

STSR400 slotting machine

Working envelope (mm)
800×700×560

Unisign UP4 / CNC coordinate boring machine

Working envelope (mm)
1500×4000×450

FEELER WMP 50A

Working envelope (mm)
1300×610×600
Temporary illustration – replace with an approved Minetechnik photograph before publication.

Horizontal boring and milling machines

Machining capacity for larger components and welded steel structures.

W9

Spindle Ø (mm)
90
Working envelope (mm)
1200×1000×800×1600

W 100

Spindle Ø (mm)
100
Working envelope (mm)
1600×1130×1250

Potisje PA 20

Spindle Ø (mm)
650
Working envelope (mm)
2200

Fermat W 100 A

Spindle Ø (mm)
100
Working envelope (mm)
1600×1130×1250

Collet

Spindle Ø (mm)
100
Working envelope (mm)
4500×1800×800

ЗТС 2Н636ГФ1 / CNC

Spindle Ø (mm)
125
Working envelope (mm)
2050×1385×1200

TOS

Spindle Ø (mm)
125
Working envelope (mm)
2600×1550×6000

Heckert BFP 130/6 / CNC

Spindle Ø (mm)
130
Working envelope (mm)
5600×2000×1000+400

Fermat WF-13R

Spindle Ø (mm)
130
Working envelope (mm)
7100×3000×3000
Fabrication of a welded steel structure

Welding and fabrication

Assembly and fabrication of welded steel structures using MIG/MAG and TIG processes.

Welding and fabrication

Welding and fabrication

Assembly and fabrication of welded steel structures using MIG/MAG and TIG processes.

Cut, formed and machined components are assembled into structures under documented technological and quality requirements. Rotators and assembly tables support the handling of larger workpieces.

  • MIG/MAG and TIG welding
  • Assembly and structural fabrication
  • Positioning and rotation of larger workpieces

Welding machines

Industrial welding equipment for steel-structure fabrication.

EWM

Type
Phoenix 401 progress puls hp mm fkw

REHM

Type
Megapuls Focus 300W

REHM

Type
Megapuls Focus 400W

Welding rotators and assembly tables

Assembly and welding support equipment for large workpieces.

Profimaster welding rotator

Type
ESH 0626 DV6
Size / capacity
6000 kg

Sigmund assembly table

Type
S16 Professional Extreme 8.7
Size / capacity
4000×2000 mm
Industrial spray painting in protective equipment

Surface treatment

Shot blasting, surface preparation, grinding and painting as part of the manufacturing workflow.

Surface treatment

Surface treatment

Shot blasting, surface preparation, grinding and painting as part of the manufacturing workflow.

Surface preparation and coating of welded structures can be integrated into our own production capacity, reducing the number of external handover points.

  • Shot blasting and preparation
  • Surface grinding
  • Large painting and drying booths

Shot blasting and surface grinding

Surface-preparation equipment for subsequent processing and coating operations.

Kematechnik-Innomontage shot-blasting booth

Type
KL-07250-1401
Size (mm)
12 000×6000

Tunnel-type shot-blasting machine

Type
LAUCO 150MP
Size (mm)
1500×500

ARKU surface-finishing machine

Type
Edgebreaker 4000 Plus
Size (mm)
80×1300

Paint booths

Large-format painting and drying capacity for welded steel structures.

Kematechnik-Innomontage

Configuration
Painting and drying booth
Size (mm)
12 000×6000

Kematechnik-Innomontage

Configuration
PLC-controlled painting and drying booth
Size (mm)
8000×7500×4000
Digital inspection of a steel structure

Quality control

In-process and final inspection aligned with customer, drawing and documented quality requirements.

Quality control

Quality control

In-process and final inspection aligned with customer, drawing and documented quality requirements.

Inspection is integrated throughout production. Measurements and documentation connected to individual manufacturing stages support controlled delivery of the finished structure.

  • In-process inspections
  • Final inspection and documentation
  • Processes aligned with customer and standard requirements
Quality management details

Contact

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